Getting a rounded allen bolt out - any tips?

Discussion in 'Maintenance' started by ccr32, Dec 15, 2014.

  1. el-nicko

    el-nicko Well-Known Member

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    Never met a mechanic/fitter who had much faith in extractors but I've met a lot who've had 'em snap off in a seized screw/bolt and then you're in even more trouble. :(
     
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  2. Scott

    Scott Active Member

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    I'm a mech. My snap on stubby easy outs are excellent. Been used many times
     
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  3. RRoss

    RRoss Active Member

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    That's what happens when you buy cheap ones off eBay:eek:
     
  4. el-nicko

    el-nicko Well-Known Member

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    There's always two! :D
     
  5. scooby

    scooby Elite Member

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    no,i'd say theres always 1.
     
  6. Agent64

    Agent64 New Member

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    Drill the head of the bolt off, then move panel out of the way, and hopefully there is enough of the bolt to get hold of with molegrips.
    I would make sure you copper slip the lower panel bolts especially the ones that go into wellnuts as they always seize.
    Good Luck.
     
  7. el-nicko

    el-nicko Well-Known Member

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    Me too mate, but not down at the 'dainty' end of the trade. Me and me fellow 'gorillas' are dealing with heavy plant and forestry machines. We tend to be a bit harder on kit than your average 'spanner monkey'.;)

    DSC_8758.jpg
     
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  8. Mike07

    Mike07 Active Member

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    Try a left handed drill bit
    Mike
     
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  9. ccr32

    ccr32 Active Member

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    Is that like a left-handed screwdriver? :)

    (no really, I have to ask, as I'm genuinely not sure!)
     
  10. Mike07

    Mike07 Active Member

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    I'm not being silly, sometimes using a left hand drill, (Drill slow) it will wind out the offending bolt before drilling it out. Centre punch the bolt then give it a try.
    Mike.
     
    #30 Mike07, Dec 15, 2014
    Last edited: Dec 24, 2014
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  11. IcarusGreen

    IcarusGreen Elite Member

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    Easy out / stud extractor.

    $T2eC16FHJHQFFhnqhzI,BR3BLGzfww~~60_35.JPG
     
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  12. arthurbikemad

    arthurbikemad A very helpful Gent

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    Torx bit as said
    Slot it as said
    Left hand drill bit as said
    Weld another bolt to it
    Snap on bolt/stud remover (looks like a drill chuck)

    Failing that
    [​IMG]
     
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  13. ccr32

    ccr32 Active Member

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    Ah, I think i've got one of those in the shed - will give that a try ;)
     
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  14. arthurbikemad

    arthurbikemad A very helpful Gent

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    Glad to be of help, failing that try eBay they seem to have it all ;)
     
  15. Mike07

    Mike07 Active Member

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    Uri Geller also has a good line in extraction.
     
  16. Pitcrew1

    Pitcrew1 New Member

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    Centre punch the edges to get it started, worked every time for me. Plus I never use the dome head type Allen bolts for that reason.
     
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  17. restone

    restone Active Member

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    Try an impact driver with a slightly bigger torx bit or flat head jammed across the inside, its basically a screw driver that you hit with a hammer and the blow causes rotation while maximmum downforce is applied from the hammer blow, great for seized or worn bolts.
    Most small garages, blokes with shed will have one that you could borrow, I'd happily oblige but live in the North of Wales.
     
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  18. scooby

    scooby Elite Member

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    problem with an impact driver is it needs a fair whack to make it work,not something I'd be using on a bike bracket
     
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  19. tim grant

    tim grant New Member

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    you can get "easyouts" !!
    You drill a 4mm hole into head then wind the easyout into the hole with a spanner/socket & it bites into bolt & will undo it.
    They are very good & easy to use & cheap
    Tim Grant
     
  20. restone

    restone Active Member

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    Yes agreed mate only really suitable for robust bike parts
     
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